Pouch Size Chart: Every Size in mm & Inches, with Fill Weights | Achieve Pack Specifications
Solving Core Packaging Challenges for Pouch Size Chart: Every Size in mm & Inches, with Fill Weights | Achieve Pack
Concise B2B technical benchmarks designed to eliminate transit failures, regulatory penalties, and shelf-life loss.
Fat Oxidation & Rancidity in High-Fat Kibble
Risk: Off-odour and returns once oxygen gets through a thin laminate.
EVOH High-Barrier Core with Verified OTR
Structure selected against your fat content and target shelf life.
Puncture & Drop Failure on 2–10 kg Formats
Risk: Palletised heavy packs split on the corner seam in transit.
Quad-Seal or Reinforced Side-Gusset with Drop-Tested Seams
Seam strength tested on your actual fill weight before tooling.
Odour Escape & Reseal Failure at Home
Risk: Opened bags cannot be closed properly, so the product goes stale.
Press-to-Close Zipper with Odour-Barrier Film
Verified closure cycle count supplied with the quote.
Experience 3D Packaging Design & Free Dielines
Preview your pouch in 3D WebGL Studio and export production-ready dielines.
Understanding Pouch Dimensions
Choosing the right pouch size is crucial for product presentation, shipping efficiency, and cost optimization. This guide explains how pouch dimensions work and helps you select the perfect size for your product.
How We Measure Pouches
Dimensions are expressed as Width × Height + Gusset
Measured flat, left to right edge
Bottom seal to top seal/zipper
Fold depth creating volume
Visual Size Comparison
See how our pouches compare to a standard cola can (330ml) - the perfect reference for understanding real-world sizes.
Stand-Up Pouches vs Cola Can
Flat Bottom Bags vs Cola Can
Reference: Standard cola can height is 12.2cm (4.8"). Click any image to view full size.
Stand-Up Pouch Sizes
Our most popular format. These sizes cover most retail and e-commerce needs:
80 × 130 + 50mm
Samples, single-serve, travel
100 × 150 + 60mm
Tea, small snacks, spices
140 × 200 + 80mm
Coffee 250g, nuts, granola
160 × 240 + 90mm
Standard retail, pet treats
200 × 300 + 100mm
Family size, bulk products
250 × 350 + 120mm
Large format, pet food
Custom sizes available. MOQ may vary for non-standard dimensions.
Flat Bottom Bag Sizes
Premium format with excellent shelf presence and five printable panels:
Premium coffee, tea sachets
Coffee 12oz, specialty foods
Bulk coffee, pet food bags
How to Calculate Your Size
Not sure what size you need? Follow this simple 2-step method:
Measure Your Product
- Determine volume or weight
- Note product density (powder vs chunky)
- Consider rigid inserts (like valves)
Add Headspace
- Allow 20-30% extra space above product
- Needed for zipper closure and sealing
- Ensures pouch stands properly when filled
Pro Tip
Send us your product (or detailed measurements) and we will recommend the optimal size. We can also send sample sizes for you to test fill.
Custom Sizes
Cannot find the perfect size? We offer fully custom dimensions:
Size Limits
MOQ Requirements
Unit Conversion Reference
Quick reference for metric to imperial conversions:
Millimeters → Inches
Grams → Ounces/Pounds
Coffee Packaging Engineering & Valve Testing
Roasting coffee releases carbon dioxide and is extremely sensitive to oxygen. We validate our degassing valve release pressure, OTR/WVTR barrier, and heat seal strength to ensure coffee aroma protection and long-term shelf life.
MOCON OTR Barrier Test
Tested under ASTM D3985 to preserve coffee aromatics and lock out oxygen.
GC-MS Solvent Residue
Gas Chromatography-Mass Spectrometry guarantees zero odor transfer into coffee beans.
Heat Seal Strength (ASTM F88)
Optimized seal strength to support heavy 1kg coffee bags without seam ruptures.
Valve Seating Pressure
Tested pressure release to expel internal CO₂ while maintaining a hermetic oxygen seal.
Puncture Test (ASTM F1306)
Prevents whole roasted coffee beans from piercing the inner laminate layers.
VFFS Line Speed Match
Sliding friction coefficient optimized for high-speed automatic bagging lines.
Packaging Transformation for Pouch Size Chart: Every Size in mm & Inches, with Fill Weights | Achieve Pack
See how upgrading from generic commoditized bags to precision-engineered flexible barrier packaging eliminates transport failures and boosts shelf authority.
Standard / Generic Packaging (Before)
Standard stock bags fail under transit stress and expose sensitive goods to moisture, UV light, and oxygen.
- Rapid Oxidation & Flavor DegradationCheap films allow O2 & moisture ingress, spoiling contents in < 30 days.
- High Seal Breakage in TransitThin seams fail under drop tests, leading to customer refunds & lost trust.
- Heavy Plastic Tax PenaltiesMulti-layer unrecyclable packaging incurs up to €800/ton in EU PPWR fines.
- High MOQs & Plate Cost FrictionTraditional printers force 10,000+ unit minimums and $1,500 cylinder fees.
Achieve Pack / Pouch Eco Solution (After)
Custom engineered multi-layer pouch structure tailored to your exact moisture barrier, seal strength, and aesthetic requirements.
- Ultra High-Barrier Foil/EVOH CoreGuaranteed OTR < 0.1 cc/m²/day, keeping contents fresh for 18–24 months.
- Reinforced 45N/15mm Localized Heat Seal180°C precision seam dwell time prevents bursting even under 2-meter drops.
- 100% Certified Eco ComplianceTÜV OK Compost HOME (EN13432) & Mono-PE Recyclable structures (0% Tax).
- HD Digital Printing with 500-Unit Low MOQsPrint multi-SKU runs in 7 business days with zero setup plate charges.
Questions We Get Asked
Do you have standard sizes or is everything custom?▼
How do I know what size fits my product?▼
Are dimensions exact or approximate?▼
Can I get the same product in multiple sizes?▼
Related Stuff
How We Ensure Absolute Accuracy and Trustworthiness
At Achieve Pack, sustainable packaging isn't just about printing; it's about hands-on material science. This article has been written and verified by Ryan Wong, a packaging specialist with 14+ years of experience engineering biopolymer stacks for DTC startups and Fortune 500 companies.
All research, material barrier specifications (OTR, WVTR), heat-seal values (N/15mm), and compostability timelines cited in our guides are backed by testing inside the Achieve Pack Materials Testing Lab. We cross-reference our data with official certification registries from BPI (Biodegradable Products Institute), TÜV Austria (OK Compost HOME), and FSC (Forest Stewardship Council).
Ryan Wong
Supply Chain Director
B.Eng honors degree graduate from Hong Kong Polytechnic University. Serving brands in 8 countries.
View Expert Profile →Need Help Choosing?
Send us your product details and we'll recommend the optimal size.
See the Material in Action
Real footage of our eco-friendly packaging structures in action.
Compostable Solution
Fully compostable flexible packaging certified under ASTM D6400 and EN 13432. Engineered to break do...
- ASTM D6400 & EN 13432 Certified
- Breaks down within 180 days in soil
Post-Consumer Recycled (PCR)
Made from high-quality post-consumer recycled plastic waste. Our PCR structures reduce carbon footpr...
- Saves post-consumer waste from landfills
- Lowers carbon footprint substantially
Plant-Based Bio-PE
Derived from sustainably-farmed Brazilian sugarcane. It captures atmospheric CO2 during growth and i...
- Captures CO2 during plant growth
- 100% recyclable in regular PE stream (#4)
Recyclable Mono-Material
Engineered using Mono-PE or Mono-PP structures to enable simple, circular sorting and recycling. Com...
- 100% recyclable mono-polymer structure
- Meets EU Circular Economy directives
